Düngemittelsiebanlagen für Düngemittelwerke

Fertilizer screening equipment must withstand the corrosive nature of chemical fertilizers while maintaining high-tonnage throughput. At Ceylan Machine & Process, we develop fertilizer screening machines easily integrated with existing machinery, or as part of a complete turnkey system, to meet this need.

Fast Maintenance & Minimal Downtime

Our system allows for quick cleaning and specification changes, with screen swaps completed in under 5 minutes.

High-Efficiency Screening Technology

Using direct excitation electromagnetic drives and unique vibration diverters prevents blinding and clogging.

Precision Two-Stage Screening Process

A built-in two-stage system efficiently separates oversized and undersized particles for recycling or regrinding.

Description

As leading fertilizer screening machine manufacturers with over 20 years of engineering expertise, we’ve developed the inclined vibrating screen to serve as a critical checkpoint in your granulation loop.

Wir verstehen, dass die Effizienz Ihrer NPK-, MAP- oder DAP-Produktionslinie von der Genauigkeit des Trennprozesses abhängt. Deshalb hilft Ihnen unsere Maschine dabei, eine einheitliche Partikelgröße zu erreichen, die Ihren logistischen und agronomischen Anforderungen gerecht wird.

Düngersiebemit Hochleistungsmerkmalen

Our fertilizer screening equipment eliminates common bottlenecks found in the screening stage using features that we added to meet the modern-day production requirements. These include:

Hauptmerkmale und Vorteile:

Ease of Maintenance: With our system, you can easily switch specifications or clean without halting production for long, since it allows for a screen change duration of less than 5 minutes.
Direct Excitation Technology: Rather than relying on conventional whole-body vibration, each screen deck is driven by high-frequency electromagnetic drives that transmit oscillation directly into the screen mesh. This generates accelerations of up to 15g at the cloth surface, which is critical for preventing the clogging and blinding that fertilizer granules — especially hygroscopic products like urea and ammonium nitrate — are notorious for causing.

Intelligente Designdetails, die sich auszahlen

Unique Vibration Diverters: Unlike standard screens that apply a uniform shake, each vibrator on our fertilizer screening machines has a unique diverter. This makes applications of different vibration frequencies across the different zones of the deck possible. This also prevents material blinding and ensures an even distribution.
Advanced Two-Stage Screening: In our fertilizer screening equipment, this process ensures that oversized and undersized particles are efficiently diverted for recycling or regrinding, leaving only the desired product size for the final packaging stage.

Specifications

Excitation Method

Direct excitation of screen mesh

Screen Housing

Static housing with very low dynamic loads

Vibration Amplitude

Adjustable amplitude and frequency

Housing Design

Dust-tight enclosed design

Screen Cloth Change

Quick replacement

Compliance

ATEX CE certified

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What Our Customers Say

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Warum sollten Sie sich für Ceylan Machine & Process entscheiden?

As a trusted manufacturer in the fertilizer industry, our fertilizer screening machines provide production certainty. Here are some reasons why:

Corrosion-Resistant Engineered Construction: Every fertilizer screen from Ceylan is designed around the specific chemistry it will face. NPK and MAP production environments are aggressively corrosive — standard carbon steel deteriorates rapidly under prolonged contact with phosphate and nitrogenous compounds. That’s why we select corrosion-resistant stainless steel grades and apply protective surface treatments matched to your process conditions, ensuring a long service life with minimal degradation.
1- Year Guarantee: We stand behind our equipment with a one-year guarantee.
Guaranteed Capacity: We can guarantee the capacity/production tonnage since our systems are scaled to your specific goals.

Arbeiten Sie mit uns

For over 20 years, we’ve completed several projects in Turkey and Europe, providing high-quality and reliable machinery for large-scale fertilizer production. Whether you want an individual piece of machinery that’s used in the fertilizer production process or are looking for an entire industrial vibrating sieve, we can help. Fill out the form to get started.

Häufig gestellte Fragen

Kann diese Düngemittelsiebanlage auch recycelte oder alternative Phosphorquellen verarbeiten?

Yes. As the industry moves toward “future-proof” manufacturing, plants have begun using recycled feedstocks like incinerated sewage sludge ash or manure-based pellets. Our fertilizer screening equipment is engineered to handle the varying densities of these recycled materials. The unique vibration diverters are particularly effective here, as they can be tuned to prevent the “blinding” or clogging often associated with organic or non-traditional mineral sources.

Wie tragen das zweistufige Prüfverfahren und die Frequenzumrichter zur Senkung der Betriebskosten bei?

Effizienz liegt im Detail. Die zweistufige Siebung stellt sicher, dass nur Granulat mit optimaler Größe die Verpackungslinie erreicht und reduziert so die Nachbearbeitungsrate drastisch. Gleichzeitig sorgt der Frequenzumrichter an jedem Motor dafür, dass die Maschine nicht mit voller Leistung läuft, wenn 70 % für den aktuellen Feuchtigkeitsgehalt des Materials ausreichen. Diese präzise Steuerung senkt den Energieverbrauch erheblich.

Welchen Vorteil bietet ein geneigtes Vibrationssieb gegenüber einem horizontalen?

This fertilizer screening machine utilizes gravity to assist the flow of material across the screen decks. This results in a higher “travel rate,” allowing the system to process a larger volume of materials per hour compared to horizontal models. For large-scale plants targeting high-tonnage goals, the inclined design provides the most efficient balance between separation accuracy and throughput speed.