Gübre Tesisleri İçin Gübre Eleme Ekipmanları

Fertilizer screening equipment must withstand the corrosive nature of chemical fertilizers while maintaining high-tonnage throughput. At Ceylan Machine & Process, we develop fertilizer screening machines easily integrated with existing machinery, or as part of a complete turnkey system, to meet this need.

Fast Maintenance & Minimal Downtime

Our system allows for quick cleaning and specification changes, with screen swaps completed in under 5 minutes.

High-Efficiency Screening Technology

Using direct excitation electromagnetic drives and unique vibration diverters prevents blinding and clogging.

Precision Two-Stage Screening Process

A built-in two-stage system efficiently separates oversized and undersized particles for recycling or regrinding.

Açıklama

As leading fertilizer screening machine manufacturers with over 20 years of engineering expertise, we’ve developed the inclined vibrating screen to serve as a critical checkpoint in your granulation loop.

NPK, MAP veya DAP üretim hattınızın verimliliğinin ayırma işleminin doğruluğuna bağlı olduğunun farkındayız, bu nedenle makinemiz lojistik ve tarımsal gereksinimlerinizi karşılamak için tek tip bir parçacık boyutu elde etmenize yardımcı olacaktır.

Yüksek Performanslı Özelliklere Sahip Gübre Elekleri

Our fertilizer screening equipment eliminates common bottlenecks found in the screening stage using features that we added to meet the modern-day production requirements. These include:

Ana Özellikler ve Faydalar:

Bakım Kolaylığı Sistemimiz ile 5 dakikanın altında ekran değiştirme süresine izin vermesi sayesinde, üretimi uzun süre durdurmadan kolayca spesifikasyonları değiştirebilir veya temizlik yapabilirsiniz.
Doğrudan Uyarma Teknolojisi Rather than relying on conventional whole-body vibration, each screen deck is driven by high-frequency electromagnetic drives that transmit oscillation directly into the screen mesh. This generates accelerations of up to 15g at the cloth surface, which is critical for preventing the clogging and blinding that fertilizer granules — especially hygroscopic products like urea and ammonium nitrate — are notorious for causing.

Geri Dönüşü Sağlayan Akıllı Tasarım Detayları

Benzersiz Titreşim Sapmaları: Unlike standard screens that apply a uniform shake, each vibrator on our fertilizer screening machines has a unique diverter. This makes applications of different vibration frequencies across the different zones of the deck possible. This also prevents material blinding and ensures an even distribution.
Gelişmiş İki Aşamalı Eleme In our fertilizer screening equipment, this process ensures that oversized and undersized particles are efficiently diverted for recycling or regrinding, leaving only the desired product size for the final packaging stage.

Specifications

Excitation Method

Direct excitation of screen mesh

Screen Housing

Static housing with very low dynamic loads

Vibration Amplitude

Adjustable amplitude and frequency

Housing Design

Dust-tight enclosed design

Screen Cloth Change

Quick replacement

Compliance

ATEX CE certified

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What Our Customers Say

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Neden Ceylan Makine & Proses'i Seçmelisiniz?

As a trusted manufacturer in the fertilizer industry, our fertilizer screening machines provide production certainty. Here are some reasons why:

KorozyonDirençli Mühendislik İnşaatı Every fertilizer screen from Ceylan is designed around the specific chemistry it will face. NPK ve MAP üretimi environments are aggressively corrosive — standard carbon steel deteriorates rapidly under prolonged contact with phosphate and nitrogenous compounds. That’s why we select corrosion-resistant stainless steel grades and apply protective surface treatments matched to your process conditions, ensuring a long service life with minimal degradation.
1 Yıl Garanti: Ekipmanlarımızın arkasında bir yıllık garantiyle duruyoruz.
Garantili Kapasite Sistemlerimiz belirli hedeflerinize göre ölçeklendirildiği için kapasite/üretim tonajını garanti edebiliriz.

Bizimle Çalışın

For over 20 years, we’ve completed several projects in Turkey and Europe, providing high-quality and reliable machinery for large-scale fertilizer production. Whether you want an individual piece of machinery that’s used in the fertilizer production process or are looking for an entire industrial vibrating sieve, we can help. Başlamak için formu doldurun.

Sıkça Sorulan Sorular

Bu gübre eleme ekipmanı geri dönüştürülmüş veya alternatif fosfor kaynaklarını işleyebilir mi?

Yes. As the industry moves toward “future-proof” manufacturing, plants have begun using recycled feedstocks like incinerated sewage sludge ash or manure-based pellets. Our fertilizer screening equipment is engineered to handle the varying densities of these recycled materials. The unique vibration diverters are particularly effective here, as they can be tuned to prevent the “blinding” or clogging often associated with organic or non-traditional mineral sources.

İki kademeli eleme süreci ve VFD sürücüler operasyonel maliyetleri nasıl düşürür?

Verimlilik detaylarda gizlidir. İki aşamalı eleme, yalnızca mükemmel boyutlardaki granüllerin paketleme hattına ulaşmasını sağlayarak “yeniden işlem” oranını önemli ölçüde azaltır. Aynı zamanda, her motordaki VFD, mevcut malzeme nem seviyesi için % yeterliyken makineyi 0% güçte çalıştırmamanızı sağlar. Bu hassas kontrol, enerji tüketimini önemli ölçüde düşürdü.

Eğimli titreşimli eleğin yatay olana göre avantajı nedir?

This fertilizer screening machine utilizes gravity to assist the flow of material across the screen decks. This results in a higher “travel rate,” allowing the system to process a larger volume of materials per hour compared to horizontal models. For large-scale plants targeting high-tonnage goals, the inclined design provides the most efficient balance between separation accuracy and throughput speed.