HAMMER MILLS

In material size reduction processes, precision, efficiency, and durability are essential. Our double hammer mills are engineered for high-capacity performance, delivering superior material crushing and grinding results across a range of industries. Designed with cutting-edge technology and heavy-duty construction, they are tailored to meet the most demanding production requirements while ensuring operational reliability.

Key Features and Benefits (with Specifications):

• High-Capacity Grinding Performance:
  Our double hammer mills are capable of processing materials at rates of 5 to 100 tons/hour, depending on the material type and input size. With rotor speeds of up to 3,000 RPM, these mills ensure consistent particle size reduction to within ±0.5 mm of target specifications.

• Dual-Rotor Design for Enhanced Efficiency:
  Featuring a dual-rotor configuration, the mills maximize impact energy and throughput. Each rotor is equipped with 48 to 96 hardened steel hammers, ensuring even and efficient material breakdown, achieving size reductions as small as 90% passing 1 mm for fine grinding applications.

• Optimized Energy Consumption:
  Engineered for energy-efficient operation, our mills consume as little as 4-6 kWh/ton, depending on the material’s hardness and moisture content. Optional energy recovery systems can further reduce energy requirements by up to 15%.

• Robust Construction for Heavy-Duty Applications:

  • Fabricated with wear-resistant manganese steel or chromium carbide coatings, ensuring prolonged operational life in abrasive conditions.
  • Housing and rotor supports are reinforced for durability, capable of handling material input sizes up to 250 mm.
  • Bearings are sealed and designed to operate under temperatures exceeding 150°C, ensuring consistent performance in extreme conditions.

• Advanced Material Feed and Discharge Systems:

  • Equipped with variable-speed feed systems and integrated magnets for removing metallic impurities, protecting internal components from wear and damage.
  • Output particle size is adjustable through precision-calibrated screens, ranging from 0.5 mm to 50 mm, depending on application requirements.

• Reduced Maintenance Downtime:
  Modular components and easy-access service doors enable maintenance tasks, such as hammer or screen replacements, to be completed in less than 30 minutes, minimizing downtime. Optional vibration monitoring systems provide real-time performance feedback, reducing unplanned stoppages.

• Environmental Compliance:
  Integrated dust suppression systems, including bag filters and cyclones, ensure particulate emissions remain below 5 mg/m³, aligning with global environmental standards.

Why Choose Our Double Hammer Mills?

With proven performance in industries such as mining, agriculture, biomass, and recycling, our double hammer mills are designed to enhance productivity while reducing operational costs. These systems are ideal for processing a wide range of materials, including limestone, coal, biomass, and agricultural waste. By integrating our double hammer mills into your production line, you benefit from superior efficiency, durability, and environmental compliance, ensuring long-term profitability and sustainability.